High Precision V Grooving Machine Kcv-1250X5000

• Customization: Available
• Type: Frame Planer
• Controlling Mode: CNC
• Model NO.: KCV-1250X5000
• Automatic Grade: Automatic
• Power Source: Hydraulic Pressure
• Shaping Machine Type: Large Type
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Colour: Optional
• Main Function: Grooving Metal Sheet
• Delivery Time: 35 Working Days
• CNC Control: Mitsubishi
• Groovering Length: 5000mm
• CNC or Not: CNC
• Brand: Kingball
• Transport Package: Plastic Cover
• Specification: 7200x2150x1580mm
• Trademark: KINGBALL
• Origin: China
• HS Code: 8462490000
• Production Capacity: 30 Sets/Month
• Package Size: 400.00cm * 300.00cm * 220.00cm
• Package Gross Weight: 4000.000kg

Product Description

Product Description

 

Gantry type CNC Slotting Machine KCV-1250x4000




1.Function intruction
This equipment is full CNC gantry grooving  machine, it adopts advanced CNC system with novel design.It has the characteristics of high processing accuracy, simple operation, no noise and no vibration. This machine tool is used to process V-grooves, U-grooves and other irregular grooves on sheet metal parts, and is especially suitable for V-groove processing before sheet metal parts are bent,Including stainless steel plates, aluminum plates, aluminum-plastic plates, copper plates, iron plates, bakelite boards, acrylic plates and other special plates.


 

2.Performance and characteristics

1. LM type CNC gantry type metal sheet slotting machine is an upgraded product researched and developed by our company's researchers based on South Korea's gantry type metal sheet slotting machine. This machine has all the performance of traditional gantry models, which fully solves a series of problems encountered by customers in the actual operation process. This equipment is a 4-axis full-servo design, which has made an essential breakthrough on the basis of all domestic and foreign gantry slotting products.
2. The equipment is welded with steel plates, which has strong shock resistance, eliminates internal stress through vibration aging, has good stability, and is rusted by sandblasting on the machine, and sprayed with anti-rust paint. The whole machine is processed on a CNC floor-type boring and milling machine, which ensures the parallelism and perpendicularity of each mounting surface.
3. The equipment adopts a platform-type double guide rail structure, the beam runs more smoothly, and the blade holder processes the plate by moving left and right, back and forth, which can ensure the accuracy of each part of the groove depth.
4. The equipment adopts the processing technology of three forming knives, which greatly reduces the iron scraps generated during processing, and greatly improves the accuracy of processing compared with the traditional five knives. Because the bottom of the groove processed by the five knives may produce multiple bottom lines.
5. The equipment adopts full pneumatic clamping and pressing, and the work is fast, so that the processed product has no clamping marks, creasing marks, and the entire process is followed by cooling spray.
6. The equipment uses high-speed and precise gear racks, ball screws with large pitches, and high-precision, linear guides. The main shaft system is driven by a high torque servo motor and an imported star reducer. Makes the tool holder more stable and fast when processing the workpiece. The gantry of this equipment uses 5 mute slides.
7. The equipment workbench uses a high-strength 45 # plate as the base surface, so that the workbench is not easily worn when processing the workpiece.This equipment has a self-planing function.
8. The equipment adopts CNC numerical control. The operator is easy to learn and understand, and the positioning is accurate.
9. Equipment clamping and pressing are all pneumatically controlled, making the machine more energy-saving and environmentally friendly.

The overall shape of the equipment is simple, generous and nice. It adopts the frame structure setting, which is in line with the operating habits of various technical personnel, so that the operators can fully meet the production and technical requirements during work.



3.Main technical parameters of the equipment
 

No.	ITEM	KCV-1250X4000
1	Cutting length	4000mm
2	Cutting width	1250mm
3	Sheet thickness	0.6-4mm
4	X axis Forward-Cutting speed	60m/ min
5	X axis Backward speed	80m/ min
6	Y axis moving speed	30 m/min
7	Z axis moving speed	25 m/min
8	Y1 axis accuracy	±0.03
9	Z axis accuracy	±0.02
10	X axis control	AC frequency driver control, Brand Delta
11	Y,Z axis control	Servo driver control, Brand Mitsubishi
12	Linear guide and ball screw	Taiwan HIWIN
13	Bearing	SKF
14	X axis motor power	5.5KW
15	Y/Y1/Z axis motor power	1.0/ 1.0 /1.0 KW
16	Oil pump	4KW
17	Control system	Mitsubishi PLC
18	Clamping device	Hydraulic
19	Cable	Main Cable : Germany IGUS
20	Machine dimension	5400x2150x1580(mm)
21	Machine weight	8.1 TON

Remark:
  X axis→ Controlling Beam Movement          
  Y1 axis→Control the blade holder forward and backward movement
  Y2 axis→Control the mobile clamp forward and backward movement    
   Z axis→Control blade holder up and down movement


4.Equipment main configuration

No.	item	brand
1	CNC system	Mitsubishi
2	Pneumatic solenoid valve	AirTAC
3	Pneumatic two-piece	AirTAC
4	servo driver	Mitsubishi
5	Servo motor	Mitsubishi
6	Star reducer	AMDSK
7	PLC	Mitsubishi ,Japan
8	Single / bipolar air switch	Schneider
9	AC contactor, thermal relay	Schneider
10	Circuit breaker, button	Schneider
11	Miniature relay	Schneider
12	Machine tool flexible power cable	Igus
13	Proximity switch	OMRON
14	Alloy knife	TaeguTec
15	Linear Guide	HIWIN
16	High-precision ball screw	HIWIN
17	Precision gear rack	Fengmao
18	Angular contact ball bearings	NSK
19	Double diaphragm coupling	KS

5.Structure Introduction

KCV gantry series CNC metal grooving  machine adopts frame structure, the whole machine has compact structure, reliable performance and convenient operation,And the processing control uses all hydraulic devices, customers will greatly reduce the use cost and maintenance cost. Its structure is mainly composed of four groups of servo motor drive system, hydraulic clamp system and main body steel frame.
1) Beam axis system
The beam axis system of this equipment is composed of main motor 5.5KW spindle servo motor, 1: 7 star reducer timing belt, synchronous wheel, high-precision rack and pinion, linear guide and other components.            
Its function is that the servo motor drives the precision gear through the star reducer to drive the tool holder to move linearly on the linear guide to provide the cutting power.

2) Y1, Y2 axis system
The Y1, Y2 axis system of this equipment is composed of 1KW AC servo motor, timing belt, timing wheel, ball screw, mobile clamp and other parts. Its function is that the motor moves linearly on the linear guide by driving the ball screw with power to achieve accurate positioning of the V-groove.
3) Z axis system
The Z-axis system of this equipment is composed of 1KW AC servo motor, precision coupling, ball screw, tool holder and other parts. Its function is that the motor drives the tool post for linear motion by driving the ball screw to provide precise positioning of the tool post mechanism.
4) Electrical control system
The electrical control system of this equipment is composed of HUST special grooving  machine system, driver, electric control element, electrical board and other accessories. The electrical board is installed on the inside of the machine for easy maintenance and strong protection. Through the control of the system, all work of this equipment can be realized.