Product Description
Double Head vertical grooving Machine
Model:KCL4200
Technical Parameters
| Grooving thickness-stainless steel plate |
0.3-6 |
mm |
| Grooving length |
500-4200 |
mm |
| Grooving width |
9-1600 |
mm |
| Press cylinder |
16 |
/ |
| Clamp |
15 |
/ |
| Maximum travel of X axis |
4400 |
mm |
| X axis servo motor power |
5 |
kW |
| X axis maximum moving speed |
90 |
m/min |
| Y-axis maximum travel (tool post lift) |
15 |
mm |
| Y-axis servo motor power |
0.4 |
kW |
| Y axis maximum moving speed |
1.5 |
m/min |
| Z axis maximum travel |
1600 |
mm |
| Z-axis servo motor power |
0.6 |
kW |
| Z axis maximum moving speed |
30 |
m/min |
| Table height |
750 |
mm |
| Main motor power (380V-50Hz) |
2.2 |
HP |
| Fuel tank capacity |
35 |
L |
| Machine weight |
13600 |
KG |
| Machine dimensions (L×W ×H) |
5200×2650×2380 |
mm |
Main Features of Machine
- All steel plate welded structure, the whole machine is tempered to eliminate internal stress, and has good rigidity and stability;
- The operation control panel is under the cantilever on the front of the fuselage. Simple operation, easy to learn and understand;
- This machine is equipped with Japanese MITSUBISHI numerical control system, closed-loop servo system, and accurate positioning;
- The tool post is driven by imported ball screws and driven by Japan's MITSUBISHI Japan's Mitsubishi servo motor to achieve high speed and high torque;
- The appliance is imported from France Snyder.
- Hydraulic parts are from American VICKERS and Japanese YUKEN series.
- High-precision rear tube position, driven by servo motor, imported high-speed screw and linear guide.
- The servo motor is used for accurate positioning and high machining accuracy.
- The entire operating system of the machine is a precise electro-pneumatic hydraulic combination, which is easy to operate, sensitive in action, high in efficiency, low in noise, and free of environmental pollution.
Conditions of Use and Installation Requirements
Power supply: AC380V, 50HZ
Ambient temperature: The normal working temperature is 4ºC-40ºC. In case of cold weather, let the machine idle for a period of time to allow the machine to warm up.
Model of hydraulic oil used: 46 # hydraulic oil
The machine is easy to install. After removing the packaging and removing foreign objects, place the machine away from vibration, dust-free, adequate light, and flat ground. Use the machine tool adjustment screws to adjust the level of the machine without any anchor bolts, but around the machine Sufficient space should be left, the minimum interval is: the left, right and back of the planer should not be less than 1 meter, and the operating side should not be less than 1.5 meters.
After the machine is installed and installed, the oil level indicator of the oil tank should be checked. The oil level should not be lower than the red ring line, otherwise the oil should be refilled to a high oil level.
Operating System Panel
The top right corner of the machine is equipped with a control panel, which is equipped with various switch buttons, indicators and touch display, as shown in the figure:
Random Equipment
- Equipped with Japanese MITSUBISHI servo controller and servo motor drive.
- Equipped with Taiwan silver ball screw and linear guide.
- Spring-loaded independent hydraulic pressure cylinder and clamp are used for the front pressure and the rear pipe position.
- Equipped with two movable pressure cylinders, which is convenient for short material grooving.
- Planer lighting.
- US VICKERS and Japan YUKEN hydraulic system.
- 5 pieces of stainless steel front support, each with a length of 500mm.
- Foot switch.
- One random tool box, the box includes: six internal wrenches (Ø8 / Ø10 / Ø12 / Ø13 / Ø14 / Ø16 / Ø17 / Ø18 / Ø19); one each of "-" and "+" screwdrivers; grease gun One; two jaw positioning blocks; one knife mounting template; one set of cutters (size: 6 * 12 * 200).
Basic Skills
- With full-automatic, single-action, manual cycle, Chinese and English switching functions.
- The grooving speed can be arbitrarily adjusted within a certain range.
- Repeated positioning accuracy of rear pipe position: +/- 0.03mm.
- For more details, please refer to the manual.
Main Configuration
1. CNC system Mitsubishi-a product of Japan's Mitsubishi Corporation.
2. Hydraulic system kits-products from American Vickers and Japan Oil Research Corporation.
3. High-speed ball screw and linear guide-Taiwan HIWIN company products.
4. Servo motor-Product of Mitsubishi Corporation in Japan.
5. Servo motor driver-a product of Mitsubishi Corporation in Japan.
6. The oil pipe is imported from Italy.
7. Electrical components (except main motor and transformer) are imported from France Snyder.
8. High-definition GT2310-VTBA touch display.
Japan Mitsubishi CNC System Function:
1. Number of control axes: X, Y1, Y2 and Z total 4 axes.
2. Flat color touch display.
3. Driving mode: driven by digital servo motor.
4. Absolute / incremental programming.
5. Chinese and English conversion, metric and English conversion.
6. Minimum setting unit: 0.01mm.
7. Data input: The user only needs to input the plate thickness, plate length, V-groove depth, and the amount of each feed, and the program automatically calculates and processes.
8. Number of stored programs: 99 (about 100,000 steps).
9. Set the number of slots: 1 to 99. Each slot can be set to different depths.
10. Group setting: You can set multiple different repeating data on one whole page.
Machine maintenance
This series of sheet metal V-groove planers should be regularly filled with lubricating oil. See the table below for the lubrication parts and lubrication intervals of the machine:
| Lubrication area |
Lubrication cycle |
Lubricant type |
| Guides and sliders for tool feed systems |
once per day |
Motor oil |
| Guide rails and sliders on planer beams |
once per week |
Grease |
| Screw and nut on the rear tube |
once per week |
Grease |
| Screw and nut on planer beam |
once per week |
Grease |
| Screw and nut of tool feed system |
once per week |
Grease |
Technical documents
Factory inspection certificate.
Instruction manual.
Other
Regulators, air compressors, hydraulic oil, purchased by the buyer.
The drafting of the above technical specification is an attachment when the company signs the contract, and it is also the basis for the acceptance by the user and our company.
Our Service
Pre-sales services:
1. inquiry and consulting support
2. sample testing support
3. visit our factory
After-sales services:
1. 2 years warranty period
2. training how to install and use the brake press machine
3. engineers available to service machinery overseas
Our Certificate
Contact ways
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